Overruns

When it comes to testing items that are not intended to fly but are still subject to measurement, there are various aspects to consider, especially when it comes to exceedances. Exceedances can occur in various forms and are often a critical point in the testing and certification of products.

Non-flying objects are objects that are not intended to fly but still have to undergo certain tests. This can be for various reasons, such as safety checks, quality controls or regulatory requirements.

Types of overruns

Weight overruns: If an object exceeds the maximum permissible weight, this can have an impact on safety and handling.

Size overruns: Dimensions that exceed the permissible limits may cause problems during storage, transportation or use.

Material overruns: The use of unauthorized or hazardous materials can lead to overruns that violate safety regulations.

Measuring method

Various measurement methods are used to determine whether the limits have been exceeded.

Weight measurements: Precise scales and measuring instruments are used to determine the weight of an object.

Dimensional measurements: Measuring tools such as rulers, calipers or laser measuring devices are used to record the dimensions.

Material analysis: Spectroscopy, chromatography and other analytical methods are used to check the composition of the materials.

Consequences of exceeding the limits

Exceeding these limits can have serious consequences.

Security risks: Exceeding these limits can endanger the safety of persons who come into contact with the objects.

Legal consequences: Non-compliance with regulations can lead to legal action, fines or product recalls.

Financial impact: Overruns can lead to increased costs, whether through rework, penalties or lost business opportunities.

Measures to prevent exceedances

Regular inspections and maintenance: Regular checks allow potential overruns to be identified and rectified at an early stage.

Training and further education: Employees should receive regular training to keep them up to date with the latest regulations and measurement procedures.

Quality management systems: The implementation of quality management systems can help to systematically avoid overruns and ensure compliance with standards.

Documentation and reporting

Careful documentation of all measurements and tests is crucial.

Recording of the measurement results: All measurement data should be precisely documented to ensure traceability.

Reporting: Regular reports on the tests and any overruns should be drawn up and forwarded to the responsible authorities.