Lightweight garage #41 - KREMGuard® composites in rail vehicles

Published on

05.02.2026
Lightweight garage

Fire-safe composite systems for lightweight, safety-critical applications in rail vehicle construction

KREMGuard® - fire protection and structural performance in one system

KREMGuard® is a fire-safe composite system that has been specially developed for demanding applications in rail vehicles. The material portfolio meets the fire protection requirements of EN 45545 and also offers high mechanical strength, durability and resistance to vibrations and environmental influences.

Typical applications are

  • Interior wall and ceiling panels
  • Roof structures and cladding
  • Floor systems and substructures
  • External components with fire protection-critical requirements

Compared to conventional metallic or sandwich solutions, KREMGuard® composites enable greater design freedom, functional integration and component consolidation. They therefore support modern rail vehicle architectures with strict safety and weight requirements.

Lightweight construction potential beyond pure material substitution

KREMGuard® offers excellent fire performance and structural efficiency. However, its full lightweight design potential only unfolds when it is integrated at system level. Simply replacing existing components without adapting load paths, interfaces or safety assumptions often limits the weight savings that can be achieved.

How TGM supports effective integration

TGM supports the integration of KREMGuard® through technical weight management and mass properties engineering. This ensures predictable weight behavior at vehicle level - from the concept phase to the final weighing.

Find out how methodical weight management enables reliable lightweight structures in rail vehicles:

Learn more about methodical weight management

Source: Krempel GmbH - KREMGuard® Composite Solutions for Rail Applications

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